2020 Trade Shows are cancelled so let DYNOmite bring them to you...

Trade Show Update

10/30/2020

Trade Shows have been cancelled for 2020 and we are disappointed as you are. But in anticipation of this reality, we have been working hard to create a new-to-the-world virtual booth for our devoted Customers. You will hear more about this in the next weeks, but look for:

  1. Live streaming content with industry experts
  2. Demonstrations with service techs of our equipment
  3. Live chat with Sales and Service staff to discuss industry needs and innovations
  4. Watch as some of the most popular SuperFlow and DYNOMite products are being built
  5. the coolest opportunity the industry has ever experienced – YOUR chance to interact with our Innovation team to finalize versions of software and controls

DYNOmite views this year as an opportunity to engage with you in ways we haven't been able to in the past. Please visit our show page to register for additional information as it becomes available.

1600 WB PTO Dyno Stand

PTO |

Overview

1600* water-brake PTO dyno for testing typical tractors to 1,600+ Hp includes: enclosed monocoque steel frame, overdriven dual (tandem) 19″ water-brake absorbers with electronic controller, temperature-compensated full-bridge 4,000-pound S-beam load cell, DYNOmite-Pro data-acquisition computer, DYNO-MAX software, auto-load control, magnetic RPM pick-up, 3-channel data harness – with control output, quick-plug (weatherized) receptacles, heavy-duty absorber to PTO shaft, calibration arm, and manual (less PC).

Specs

DYNOmite Data-Acquisition Computer  

Hardware configuration

Expandable, hybrid (surface-mount and thru-hole) multi-layer board system

Voltage requirements (DAQ only)

Runs on 120-volt 60-Hz AC, 240-volt 50-Hz AC, or 12-volt DC (specify)

Approvals

CE and/or UL approved (per locale)

Board type and channel capacity

Pro, PC linked − 3 channel

Expansion capacity upgrades

Optional 28, 56, or 112+ channel capable subsystem

Data rate

User-selectable rates up to 200 (1,000 optional) recordings per second (per channel)

Transducer wiring interface

Quick-disconnect data harness − 3-channel

Calibration

Non-volatile setup memory

Atmospheric correction

Standard, SAE, DIN, JIS, ECE, J1995, Custom

Gear-ratio RPM and shifting compensation

Smart Ratio™ automatic ratio calculation with multiple, simultaneous, RPM inputs

Wireless-Integration Options

Available

Recording features

Smart Record™ automated recorder triggering

Data interface

User selectable, USB or RS-232 serial port, output to a PC − via DYNO-MAX software option

Third-party data-output interface options

Free Windows driver for National Instrument’s Lab View™ available

Temperature sensor

0 to 255 Fahrenheit [-18 to 124 Celsius] thermistor (two included)

Standard and optional sensor inputs

RPM, torque, frequency, flows, pressures, thermocouples, thermistors, 0-5 volts, Lambda, smoke opacity, position, etc.

Standard and optional control outputs

Engine shut-off, relay control, load-control stepper output, 0-5 volt D/A, etc.

Torque Transducer  

Configuration

Environmentally sealed S-beam load cell

Maximum displayed torque

Unlimited ft-lbs [N-m] − real-time and playback

Load-cell range

0 to 4,000 pounds [0 to 1,816 Kg] (other ranges available)

Load-cell signal-output gain

3 millivolts/volt

Load-cell resolution Better than 0.02% of full-scale accuracy − typical
Strain gauges Linearized full-bridge strain gauges in balanced Wheatstone bridge
Advanced linearization (software) User-configurable edit table (interpolated deviation map)
System torque resolution Better than 0.1% of full-scale accuracy − typical
Calibration features Semi-automatic calibration of zero offset
Drift stabilization Ratiometric supply-voltage and temperature compensation
Docking Module Assembly  

Configuration

Enclosed fully-welded monocoque steel frame with adjustable-height legs

Mechanical frame construction Heavy-duty monocoque formed-steel and tube-steel adjustable-height legs
Absorber to engine coupling Hardened-splined input shaft, 3.2:1 ratio overdrive − via telescoping heavy-duty drive shaft
Driveshaft (to PTO) Type-3 (standard) spline, telescoping drive shaft (custom dampening-specifications optional) with spline adapters
Driveshaft guard Integral − 360 degree
Driveshaft splines Type-3 is standard, other spline and shaft adapter combinations available
Enclosures Hinged louvered cover, with stainless-steel gas shocks, for base compartment access − driveshaft storage compartment (locking)
Installation Four adjustable-height legs with anchorable floor-mount flanges
Integral Trailer Assembly (option)  
Mechanical trailer construction Integral (DOT approved) package with torsion-flex axle, adjustable-height tongue (removable), and leveling stabilizers
Brakes Electric brakes with emergency breakaway (battery backup) and safety chains (dual)
Lighting DOT-approved flush-mount LED lights, with illuminated license-plate bracket
Wheels and tires Alloy wheels with street legal LT215/75R x 15″ tires
Recommended Towing Speed Rated for up to 55 MPH [80 KPH] towing speeds
Tongue Heavy-duty tube-steel adjustable-height tongue (removable) with jack and rolling third wheel
VIN VIN # with Certificate of Origin
Power Capacity (RPM duty cycle dependent)*  
Notice *Actual load capacity depends on test RPM (typical loading plots available)  water brakes require a minimum water flow of 1 gpm @ 30 to 60 psi for every 20 continuous Hp.
Maximum displayed power Unlimited Hp [KW] − real-time
Maximum displayed torque Unlimited Ft-Lbs [N-m] − real-time
Maximum continuous power 1,600+ Hp [1,194+ KW] @ 1,000 RPM − 400+ Hp [298+ KW] @ 540 RPM (see absorber’s load chart − other ranges available)
Maximum continuous torque 8,400+ Ft-Lbs [11,388+ Nm]  @ 1,000 RPM (see absorber’s load chart – other ranges available)
Maximum RPM 2,000+ RPM for  3.2:1 overdrive (other ranges available, see absorber load charts − may be further limited by selected driveshaft)
Engine (and Absorber) Tachometers  
Range 0 – 32,000+ RPM real-time display (user reconfigurable)
Timing reference Quartz-crystal calibrated
Resolution 0.1 RPM (typical)
Primary RPM signal Absorber-mounted hall-effect sensor
Signal compatibility User adjustable trigger voltages − pulse type selectable from ½ to 240 PPR
Alternate tachometer options Optional pressure-pulse and optical RPM pickups
Absorber and Load Control  
Absorber to Tractor’s PTO coupling Via telescoping heavy-duty drive shaft − using appropriate spline adapter (custom dampening-specifications optional)

Absorber speed / RPM regulation

Electronic auto-load “Ultra-Flow” control (closed-loop PID) with automated test cycles via DYNO-MAX

Absorption method Dual (tandem) 19″ toroidal-flow water-brake absorbers with electronic “Ultra-Flow” load-valve control
Absorber sensitivity User-adjustable outlet orifices (included)

Bidirectional capable

Yes

Power requirements (for absorber)

10-amps @ 12-volts DC

Throttle (torque / power) regulation Electronic-throttle control of torque, power, or % − including automated test cycles via DYNO-MAX (also supports manual control)
Approximate Dimensions and Weight (Do not construct any test-cell foundations until system is on site)
Docking module assembly Enclosed monocoque steel frame with integral (DOT approved) trailering package
Width 56½” [144 cm]
Length 58½” [149 cm]
Height (at input shaft) − typical ~32″ [~81 cm] (on tires)
Height (overall) − typical ~43″ [~109 cm] ] (on tires)
Weight 2,000 pounds [907 Kg]
Dynamometer Control Software  
Features Too many to list here − review DYNO-MAX specification pages and demo CD download
Notable trademarks Remote DYNO-MAX™ − network/internet viewing/control software (included free in DYNO-MAX “Pro“)
Software versions DYNOmite EEPROM version # 9.977 plus DYNO-MAX version #10.23 (included)
Control Console and PC Options  

Computer housing

Optional enclosed (EMI/RFI resistant) rolling PC cabinet

Monitor

Optional “Pro” console with genuine Intel-equipped Dell PC and 17″ LCD display

Wireless remote operation

Pocket DYNO-MAX™ − wireless Windows Mobile™ PDA control software (included in DYNO-MAX “Pro“)

Data Collection Options  
Airflow Turbines Measure real-time intake CFM and BSAC
Air/fuel ratio monitoring Optional 9-19 range AFR exhaust-gas module
Dynamometer control software DYNO-MAX software packages (see separate specifications page and demo CD)
Exhaust Gas Temperature thermocouples Fast-acting EGT probes allow reading and displaying up to eight sensors per DYNOmite-Pro board set.
Electronic throttle control Unit allows PC to throttle engine during DYNO-MAX automated-test cycles
Exhaust-emissions analyzer Optional five-gas analyzer (O2, CO, CO2, HC’s, and NOX) via digital DYNO-MAX RS-232 link.
Fuel-Flow Turbines Measure real-time fuel consumption and BSFC
Integral Trailer Assembly DOT approved package with torsion-flex axle, adjustable-height tongue (removable), and leveling stabilizers
Pressure transducers Universal 0-5 volts pressure sensors
Weather station module Weather station provides automatic entry of air temperature, barometric pressure, and relative humidity
Other Options  
Patch Panel Subsystem Optional rolling-stand sensor interface cabinet with quick-disconnect fittings
Model Number: #022-1600-1K

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